Mavitec Green Energy: Depackaging and recovery of food waste

Mavitec Green Energy depackaging equipment separates the organic product from its packaging and delivers the highest separation results on the market.

Paddle Depackers are the heart of the recycling process for short-dated products from supermarkets, restaurants and hotels, as well as kerbside organic waste, organic and household waste and commercial organic waste.

The Paddle Depacker has a sturdy, rugged design that is easy to maintain. These are critical features when processing food waste. Instead of several machines in series, this one machine can do it all, delivering clean soups and clean packaging materials!

The key to the success of our depackaging solutions is that they produce the cleanest organic slurry (> 99.5% pure) and the cleanest packaging materials, in compliance with the latest legislation (< 0.5% on dry matter).

Mavitec Green Energy size reduction systems are designed to resize all fruit, vegetables, supermarket returns, restaurant returns, agricultural by-products and various other products that can be reduced to a smaller particle size.

The size reduction system consists of a receiving hopper / tipping container / bin or a conveyor belt that feeds the material directly into the resizers.

The Martinater is a high-speed hammer mill that crushes your material to the required size.

The system can be integrated into existing installations (according to the production process) or installed as a stand-alone unit. The slurry leaving the Martinater is pumped automatically to a storage tank.

CLOSED SYSTEM & PUMPED OUTPUT

By "closing the system" (with no open waste containers) and free of any odour, food leftovers are converted into an organic slurry that can be sold and handled easily and safely.

PRESSING – PRESSES

Mavitec Green Energy presses are designed to reduce volume and weight.

Using Mavitec's pressing techniques, the moisture content of packaging material or RDF streams is reduced significantly.

The dewatering press reduces the moisture content of the packaging material and reduces volume and weight in the best possible way.

The press for supermarket returns separates the organic material from various non-organic materials (packaging) and is also suitable for restaurant returns or packaging / plastic with a high content of organic residues.

The fat / oil recovery process handles all types of used cooking oil.

These cooking oils come from many sources, for example snack bars or butter factories.

For harder fats, such as butter at lower capacity, we can heat the material with the heated screw, which melts the material for an optimal result.

Martinater 500

Optional pre-shredding of the packaging is possible with the Martinater 500 or Martinater 700.

Maximise the value of your waste and improve the environment!

Gasification is a new way of solving manure problems by converting various types of manure into green energy and EcoChar, a high-value biochar with many applications.

The gasification process ensures a smaller carbon footprint and will be one of the answers to our future energy needs.

Advantages of gasification:

• Solves waste / manure / organic waste / biological sludge effluent challenges
• Volume reduction of up to 85%
• Up to 55 tonnes of waste / manure per unit, per day (20-30% moisture).
• Reduce the farm's CO2 emissions to improve its carbon footprint
• The high energy content of the hot air can be used for various applications
• High steam production potential (7.7 tonnes of steam, 10 bar)
• Electricity generation capacity can easily reach 1 MW or more
• Produces a high-quality EcoChar end product